Your Premier Combiner Box Supplier

 

ZJBENY is a trusted manufacturer of protective components for photovoltaic systems across the globe. Through our focus on solar DC protection design, production, and marketing, we can bring brand-building PV protection solutions.
In recent years, ZJBENY has attentively invested resources in research on EV-related products, successively manufacturing other types of products, thus reaping wide market popularity across the world.

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Why Choose Us?

Rich Experience

Our experience of working in the electrical industry for more than 30 years allows us to create solar DC components that comply with the latest DC standards. With the inheritance of 30+ years of experience in the research and production of DC protection products, we are continuously dedicated to the EV charging field.

Broad Market

ZJBENY has attentively invested resources in research on EV-related products, successively manufacturing other types of products, thus reaping wide market popularity across the world.

Wide Product Range

ZJBENY offers a full range of solar PV protection products and EV chargers for different solar PV, battery energy storage, and EV charging system. Our Main Product Lines: EV Charger, Rapid Shutdown Device, Microinverter, PV Combiner Box, DC Isolator Switch, DC Circuit Breaker, DC Fuse Holder, DC Contactor, AC Components, etc.

Leading Service

We independently complete the R&D, production, marketing, sales, and technical support processes. We satisfy your needs with our long warranty, technical support, and other value-added services.

What is Combiner Box?

 

 

A PV combiner box is an electrical distribution box where DC breakers are housed. Its main purpose is to combine multiple DC inputs from the panels in the system into a single DC output. This output is then connected to a charge controller or inverter, depending on the type of system.

Advantages of Combiner Box

 

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Purpose of Integration: Having integrated all the wires in one place, combiner boxes reduce the number of connections to the fuse terminals. This facilitates easy identification of each wire, streamlining the overall system.

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Operational Convenience: Solar combiner boxes centralize control, making it easier and faster for users to operate the entire solar panel system from a single point.
Simplify maintenance and repairs by enabling the quick location, detachment, and reconnection of every connection.

3

Safety Measures: Act as a safeguard against excessive power entering the inverter, serving as a rapid remote shutdown switch.
Mitigate potential damage and ensure safety by allowing for a swift shutdown in the event of a voltage surge.

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Problem Elimination: Eliminate problems arising from numerous wire connections, such as issues with hooking cords into the inverter.

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Energy Efficiency: Ensure proper wire order to prevent energy loss from the panels to the inverter.

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Cost Savings: Contribute to cost savings by reducing both material and labor expenses, as the number of wires connected to the inverter is minimized. The simplicity of installation further aids in cost reduction.

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Additional Functionality: Provide storage for auxiliary components like hardware for surge protection, string monitoring, and DC disconnects.

 

1000V DC Combiner Box BHS-4-4

Features of Combiner Box

 

 

Monitoring Optional

Factory-assembled combiner box solutions for all residential, commercial and utility-scale applications with single string, or up to 32 strings in 1000V and 1500VDC.

Mechanical

Solar string combiners are built with Gemini thermoplastic outdoor enclosures due to its great mechanical strength.

High Quality

Protection against dust, heavy seas or powerful jets of water, chemicals and high UV rays thanks to its mechanical features: IP66, IK10 and GWT 750°C.

Electrical Features

double insulation (Class II), Ui/Ue: 1000V DC/1500V D.

Multiple Choices

Depending on site conditions Gemini enclosures can be floor standing or wall mounted.

Components of Combiner Box
1. Circuit Breaker

A switch may be used to disconnect or isolate a circuit manually, or it can be used to automatically open and disconnect a circuit in the event of a short circuit or a surge in current. Circuit breakers in combiner boxes are usually single-pole, which means they only have one set of contacts for usage with a single incoming wire.

2. Fuse

Fuses, like circuit breakers, disconnect the appropriate circuit in the event of an over-current or short circuit emergency. The fundamental distinction between the two is that fuses are not always mechanical. They depend on a tiny wire or filament that burns through or "blows" when the fuse's rating is exceeded. This essentially disconnects or isolates the circuit that is causing the problem. Many fuse types may be manually removed from the circuit to isolate them, then replaced as needed.

3. Busbar

A busbar is a multi-connection point conductive metal strip or rail. This enables you to integrate numerous incoming wires into a single component. The outgoing wire is likewise connected to the busbar, ensuring that the incoming and outgoing parts are connected. The most typical use of busbars is to combine the incoming negative or ground leads from solar panels.

4. Bridge Bar

This is a metal strip with multiple independent "fingers" used to link or bridge the circuit breaker and fuse outgoing terminals. They're mounted on the circuit breaker's side opposite the entering positive wires. They combine many inputs into a single output, similar to a busbar.

5. Enclosure

The physical box in which the combiner components are installed is the enclosure.

6. A terminal Strip

It is similar to a busbar, although it is usually constructed of ABS composite instead of metal.

7. Rapid Shutdown Device

The rapid shutdown device is an electric safety requirement required for solar panel systems. It helps in de-energizing a rooftop panel system quickly for best results. The requirement applies to the solar PV systems and provides a way to reduce the voltage if required of the solar modules. This device offers a safe way for the firefighters to reduce or stop the current or voltage from a PV array.

8. DC Disconnect

Just as a DC disconnect helps the flow of direct current, a disconnector helps stop the flow of electricity. DC disconnects are switches that interrupt the flow of direct current. The major function of the disconnect switches is to shut the incoming flow of power from the solar panels. You can turn the switch off when you don't need the power to flow from the solar system to the device.

9. DC Surge Protective Device

Surge protection devices are of great use, and as the name suggests, it helps protect electrical equipment in case of overvoltage. At times, lightning results in a sudden increase in the voltage, which can harm your electrical device. So to make sure that the device stays protected from all potential issues, a surge protective device is installed. Hence, you may not always know which one will be an ideal choice

10 DC Fuse Holder

A fuse holder is a kind of fuse accessory that helps integrate fuses. You cannot drop them directly into the conductive paths because of their sizes and shapes. The fuse holder helps integrate fuses safely into the electrical circuits and helps ensure that the current flows through a full path.

Maintenance for Combiner Box

 

 

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Clean The Inside of the Combiner Box

It is important to keep the inside of the combiner box clean. Cleaning can be done with soap and a soft damp towel, but please keep the combiner box dry with a dry towel after cleaning.

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Check Internal Wiring Connections

Please double-check whether the combiner box has stopped working. Wear insulating gloves and check the connected wires for looseness and oxidative deterioration in exposed areas. The replacement of materials must be done by people with professional electrical knowledge.

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Replace a Blown Fuse

After the fuse is blown, it cannot be used again, it can only be replaced. Before replacing the fuse, be sure to pay attention to the circuit breaker, disconnect the circuit breaker, and check with a multimeter before replacing the fuse.

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Check The Surge Protector

Check whether the window of the surge protector is green. If it is red, it means that it has failed and the module needs to be replaced.

 

Certifications

 

 

We have the UL1741 mark, certification issued by Underwriters Laboratories, the most important for system interconnection tests in the USA. ZJBENY also holds SAA, CB, CE, TUV, ISO, RoHS certifications.

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Contact US

If you have any enquiry about quotation or cooperation, please feel free to email us at benyi@zjbeny.com, or use the following enquiry form. Our sales representative will contact you within 24 hours. Thank you for your interest in our products.

TEL: +86-577-57177008
FAX: +86-577-57177007
Address: Changjiang Rd, Wenzhou Daqiao Industry Park, Yueqing, Wenzhou, Zhejiang, China, 325603 

 

Frequently Asked Questions

Q: What does a combiner box do?

A: The combiner box's function is to combine the output of multiple solar strings. The output of the fused inputs is merged onto a single wire that connects the box to the inverter, and each string conductor lands on a fuse terminal.

Q: Where do you put a solar combiner box?

A: The combiner boxes are placed between the solar inverters and modules. Hence, such boxes require little maintenance as well. Maintaining them regularly is suggested to make sure that there are no leaks. This way, loose connections will be identified before a major disruption happens.

Q: Does a solar combiner box increase the voltage?

A: In larger solar photovoltaic (PV) systems, multiple solar panels are connected in series in a string to increase the voltage before going to the inverter. Multiple strings of the solar panels are also combined together in parallel to produce higher output currents.

Q: Do Microinverters need a combiner box?

A: You don't need a Combiner, but you'll want the production and consumption CT's, as well as IQ Gateway (Envoy), so the Combiner gives you all the components in a single package. Make sure you get the Eaton double-pole breakers when you get the Combiner.

Q: Is a combiner box necessary?

A: If you have more than 4 panels or strings of panels to combine, we definitely recommend a combiner box. There are also two types of wiring for combiners. Most common is the standard one that has been around for years where each pair of wires from the panel junction box is connected to terminal blocks.

Q: Do I need a combiner box for 2 strings?

A: A combiner box isn't necessary for projects with only two or three strings, such as a normal dwelling. Rather, you'll connect the string to an inverter directly.

Q: Why do I need a combiner box for solar panels?

A: Incoming energy is combined by solar combiner boxes into a single main feed, which is then distributed to a solar inverter. Labor and material costs are reduced as a result of wire reductions. Solar combiner boxes include overcurrent and overvoltage protection to improve inverter protection and dependability.

Q: Why do you need PV combiner box?

A: You should use a combiner box in your solar power system when you have more than three strings of solar panels. It is essential for enhancing the protection of your inverter and providing a rapid shutdown mechanism in case of sudden voltage fluctuations. A combiner box simplifies the wiring to the inverter.

Q: What is the difference between a combiner box and a junction box?

A: It's similar to a junction box, which is an electrical enclosure that securely unites multiple wires and cables through various ports of entry. A solar combiner box combines the output of numerous strings of PV modules for connection to the inverter.

Q: How do I choose a combiner box?

A: Maximum open-circuit voltage (Voc)
First, we need to know the maximum open-circuit voltage (Voc) of your solar system design, whether it is 600 / 1000 / 1500V DC. The most common Voc in the market now is 1000V DC. This Voc is totally dependent on the system design.
Maximum short-circuit current per string
So where can we find this info? We are able to know what is our maximum short-circuit current by identifying the short-circuit current of the individual solar module that you have selected, and then multiplying it with the maximum short-circuit current multiplier. Every country has their own specific requirement for the maximum short-circuit multiplier; it can be 1.25 or 1.5 and etc.
Input and Output
Input here is referring to the number of solar strings going into the SCB and output is referring to the number of MPPT (Maximum Power Point Tracker) involved. You will be able to find the info on the number of MPPT from the inverter that you are using in your system. Once this is confirmed, we will know the configuration you need for your SCB.
Fuse holder Polarity
We need to also find out from the customer whether they would like to have fuse holder at positive polarity only or at both positive and negative polarity. From protection point of view, we encourage our customers to have fuse holder at both positive and negative polarity because this will give higher protection to the SCB on the incoming side. However, it is still fine to have fuse holder at only positive polarity to fulfil the local standard requirement.

Q: What is a 2 string combiner box?

A: The pre-wired Solar 2 string combiner box is designed for up to 2 input strings and 1 output string fusing both + & - strings with 15A fuses, 40Amp PV Isolator and Class II surge arrestor. Solar installations will benefit from an easy to use, plug and play string combiner box with MC4 input connectors.

Q: When should I use a combiner box?

A: You should use a combiner box in your solar power system when you have more than three strings of solar panels. It is essential for enhancing the protection of your inverter and providing a rapid shutdown mechanism in case of sudden voltage fluctuations. A combiner box simplifies the wiring to the inverter.

Q: What is the purpose of solar combiner?

A: The function of a combiner box for solar panels is just as it sounds, which is to combine their outputs into one circuit. For that, it comes with various entry points for the individual strings, and a busbar that serves to join the circuits together.

Q: What is the difference between AC combiner box and DC combiner box?

A: The DC combiner box can realize multiple inputs and multiple outputs. The input depends on the number of PV strings and PV panels, and the output depends on the number of inverters. The AC combiner box is one more input and one output. The function of the combiner box is to collect the current.

Q: What are the different types of solar combiner boxes?

A: Standard Combiners. Combine multiple inputs into a single output to feed into your charge controller or inverter with a standard combiner.
Disconnect Combiners. Turn off your array at a single point in case of an emergency such as a fire with a disconnecting combiner.
Circuit Breakers. Circuit breakers are mounted inside combiners for improved safety.

Q: Does a combiner box increase voltage?

A: The combiner box PV system protects and boosts open-circuit voltages from series-connected photovoltaic arrays. The enclosure protects the PV box from the weather, dust, and other environmental factors.

Q: Do Microinverters need a combiner box?

A: You don't need a Combiner, but you'll want the production and consumption CT's, as well as IQ Gateway (Envoy), so the Combiner gives you all the components in a single package. Make sure you get the Eaton double-pole breakers when you get the Combiner.

Q: Is the location of combiner boxes important why?

A: Optimal placement can help limit power loss and ensure efficient operation. Additionally, the location of the combiner box can impact the cost of the system, as a non-optimal placement may lead to increased voltage and power losses.

Q: What does a PV combiner box do?

A: Solar photovoltaic array combiners (solar panel combiner boxes) are commonly used to combine several solar panels (or strings of panels) into a common bus. They are basically junction boxes that are specially designed for the types of wiring used in PV systems.

Q: What is the main function DC combiner box in PV installation?

A: The function of the combiner box is to combine the output of multiple solar strings. Each string conductor lands on a fuse terminal, and the output of the fused inputs is merged onto a single wire that connects the box to the inverter.

 

Our company is one of the leading combiner box manufacturers and suppliers in China, providing the best customized service. Welcome to wholesale high quality combiner box for sale here and get quotation from our factory.

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